{"id":7230,"date":"2026-04-15T09:16:18","date_gmt":"2026-04-15T09:16:18","guid":{"rendered":"https:\/\/le-creator.com\/?p=7230"},"modified":"2026-04-15T09:35:44","modified_gmt":"2026-04-15T09:35:44","slug":"peek-vs-ultem-pei","status":"publish","type":"post","link":"https:\/\/le-creator.com\/de\/blog\/peek-vs-ultem-pei\/","title":{"rendered":"PEEK vs. Ultem (PEI): Eigenschaften, Bearbeitbarkeit und wann jeweils zu verwenden"},"content":{"rendered":"<div class=\"seo-blog-content\" style=\"padding: 32px 0;\">\n<p style=\"margin: 0 0 24px;\"><strong>PEEK vs. Ultem (PEI): Engineering Data for Smarter Material Selection<\/strong><\/p>\n<p><!-- Quick Specs Card --><\/p>\n<div style=\"margin: 24px 0; padding: 20px 24px; background: #f5f5f5; border: 1px solid #e0e0e0; border-top: 3px solid #2d2d2d;\">\n<h3 style=\"margin: 0 0 16px;\">Quick Specs: PEEK vs. Ultem (PEI)<\/h3>\n<div style=\"overflow-x: auto;\">\n<table style=\"width: 100%; border-collapse: collapse;\">\n<tbody>\n<tr style=\"border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 8px 12px; font-weight: 600; width: 40%; color: #6b7280;\">Full Name<\/td>\n<td style=\"padding: 8px 12px;\"><a href=\"https:\/\/en.wikipedia.org\/wiki\/Polyether_ether_ketone\" target=\"_blank\" rel=\"nofollow noopener\">Polyether Ether Ketone<\/a><\/td>\n<td style=\"padding: 8px 12px;\"><a href=\"https:\/\/en.wikipedia.org\/wiki\/Polyetherimide\" target=\"_blank\" rel=\"nofollow noopener\">Polyetherimide<\/a> (PEI)<\/td>\n<\/tr>\n<tr style=\"border-bottom: 1px solid #e0e0e0; background: #fff;\">\n<td style=\"padding: 8px 12px; font-weight: 600; color: #6b7280;\">Trade Name<\/td>\n<td style=\"padding: 8px 12px;\">Victrex PEEK, KetaSpire<\/td>\n<td style=\"padding: 8px 12px;\">SABIC Ultem 1000 \/ 2300<\/td>\n<\/tr>\n<tr style=\"border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 8px 12px; font-weight: 600; color: #6b7280;\">Structure<\/td>\n<td style=\"padding: 8px 12px;\">Semi-crystalline (~35% crystallinity)<\/td>\n<td style=\"padding: 8px 12px;\">Amorphous<\/td>\n<\/tr>\n<tr style=\"border-bottom: 1px solid #e0e0e0; background: #fff;\">\n<td style=\"padding: 8px 12px; font-weight: 600; color: #6b7280;\">Max Continuous Service<\/td>\n<td style=\"padding: 8px 12px;\">260\u00b0C (500\u00b0F)<\/td>\n<td style=\"padding: 8px 12px;\">170\u00b0C (338\u00b0F)<\/td>\n<\/tr>\n<tr style=\"border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 8px 12px; font-weight: 600; color: #6b7280;\">Glass Transition (Tg)<\/td>\n<td style=\"padding: 8px 12px;\">143\u00b0C (289\u00b0F)<\/td>\n<td style=\"padding: 8px 12px;\">217\u00b0C (423\u00b0F)<\/td>\n<\/tr>\n<tr style=\"border-bottom: 1px solid #e0e0e0; background: #fff;\">\n<td style=\"padding: 8px 12px; font-weight: 600; color: #6b7280;\">Tensile Strength<\/td>\n<td style=\"padding: 8px 12px;\">100 MPa (14,500 psi)<\/td>\n<td style=\"padding: 8px 12px;\">85 MPa (12,300 psi)<\/td>\n<\/tr>\n<tr style=\"border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 8px 12px; font-weight: 600; color: #6b7280;\">Dielectric Strength<\/td>\n<td style=\"padding: 8px 12px;\">480 V\/mil (<a href=\"https:\/\/store.astm.org\/standards\/d149\" target=\"_blank\" rel=\"nofollow noopener\">ASTM D149<\/a>)<\/td>\n<td style=\"padding: 8px 12px;\">830 V\/mil (ASTM D149)<\/td>\n<\/tr>\n<tr style=\"border-bottom: 1px solid #e0e0e0; background: #fff;\">\n<td style=\"padding: 8px 12px; font-weight: 600; color: #6b7280;\">UL 94 Rating<\/td>\n<td style=\"padding: 8px 12px;\">V-0 (inherent)<\/td>\n<td style=\"padding: 8px 12px;\">V-0 (inherent)<\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 8px 12px; font-weight: 600; color: #6b7280;\">Material Cost<\/td>\n<td style=\"padding: 8px 12px;\">$500\u20131,000\/kg <!-- [WEBSEARCH: multiple 2024-2025 sources] --><\/td>\n<td style=\"padding: 8px 12px;\">$100\u2013250\/kg <!-- [WEBSEARCH: multiple 2024-2025 sources] --><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n<p>The choice between PEEK and Ultem (PEI) presents perhaps the most common thermoplastic material selection dilemma faced by high-performance thermoplastic engineers. Both plastics manage high temperature, withstand harsh chemicals and carry multiple industry approvals including aerospace and medical hardware. But comparisons of Ultem against PEEK reveal stark contrasts in molecular structure, thermal ceiling, electric properties and cost. While Ultem and PEEK both offer superb properties at elevated temperature, differences in strength, stiffness, chemical limits, electrical characteristics and machinability often favor one polymer or the other in a given application. This decision guide explains every one on each property dimension with actual statistics, shopfloor machining parameters, and a decision tree that matches operating conditions with the correct thermoplastic. If background on <a style=\"text-decoration: underline; text-underline-offset: 3px;\" href=\"https:\/\/le-creator.com\/cnc-machining-service\/plastic\/peek\/\" target=\"_blank\">PEEK CNC machining<\/a> capability is what you require, that page covers PEEK grade options, tolerances and lead times.<\/p>\n<p><!-- Advantages \/ Limitations Dual Card --><\/p>\n<div style=\"display: flex; flex-wrap: wrap; gap: 16px; margin: 24px 0;\">\n<div style=\"flex: 1; min-width: 280px; padding: 20px; background: #f5f5f5; border: 1px solid #e0e0e0; border-top: 3px solid #2d2d2d;\">\n<p><strong style=\"display: block; margin-bottom: 12px;\">\u2714 PEEK Advantages<\/strong><\/p>\n<ul style=\"padding-left: 20px; margin: 0;\">\n<li style=\"padding: 4px 0;\">260C continuous service -90C above Ultem<\/li>\n<li style=\"padding: 4px 0;\">Superior wear and fatigue resistance for dynamic parts<\/li>\n<li style=\"padding: 4px 0;\">Broad chemical resistance including H\u2082S and steam<\/li>\n<li style=\"padding: 4px 0;\"><a href=\"https:\/\/www.fda.gov\/media\/142959\/download\" target=\"_blank\" rel=\"nofollow noopener\">ISO 10993<\/a> biocompatible grades for long-term implants<\/li>\n<\/ul>\n<\/div>\n<div style=\"flex: 1; min-width: 280px; padding: 20px; background: #f5f5f5; border: 1px solid #e0e0e0; border-top: 3px solid #6b7280;\">\n<p><strong style=\"display: block; margin-bottom: 12px;\">\u26a0 Ultem (PEI) Advantages<\/strong><\/p>\n<ul style=\"padding-left: 20px; margin: 0;\">\n<li style=\"padding: 4px 0;\">830 V\/mil dielectric &#8211; the highest among engineering thermoplastics<\/li>\n<li style=\"padding: 4px 0;\">Easier to machine with lower tool wear<\/li>\n<li style=\"padding: 4px 0;\">Material cost roughly one-third of PEEK<\/li>\n<li style=\"padding: 4px 0;\">Inherent flame retardancy (UL 94 V-0) without additives<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<p><!-- H2-2: Molecular Structure --><\/p>\n<h2 style=\"margin: 48px 0 16px; padding-bottom: 10px; border-bottom: 2px solid #2d2d2d;\">Molecular Structure \u2014 Semi-Crystalline vs. Amorphous Polymer<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-7235\" src=\"https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Molecular-Structure-Semi-Crystalline-vs.-Amorphous-Polymer.png\" alt=\"Molecular Structure Semi-Crystalline vs. Amorphous Polymer\" width=\"512\" height=\"512\" srcset=\"https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Molecular-Structure-Semi-Crystalline-vs.-Amorphous-Polymer.png 512w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Molecular-Structure-Semi-Crystalline-vs.-Amorphous-Polymer-300x300.png 300w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Molecular-Structure-Semi-Crystalline-vs.-Amorphous-Polymer-150x150.png 150w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Molecular-Structure-Semi-Crystalline-vs.-Amorphous-Polymer-12x12.png 12w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><\/p>\n<p>The fundamental difference between PEEK and Ultem starts at the molecular level. As a semi-crystalline polymer within the polyaryletherketone (PAEK) family, PEEK typically contains around 35% crystalline components when extruded and serviced correctly. Those pristine crystalline zones give PEEK outstanding load performance and dimensional stability in the face of elevated temperatures. The polyetherimide (PEI) family produced Ultem \u2014 an amorphous thermoplastic with a lesser degree of order in the polymer chains. Lack of proper crystalline domains makes Ultem transparent in hue (yellow amber) yet more prone to broad and abrupt softness at its transition temperature.<\/p>\n<h3 style=\"margin: 32px 0 12px;\">Is PEEK the Same as Ultem?<\/h3>\n<p>No. Both belong to different polymer families. PEEK (polyether ether ketone) is a semi-crystalline thermoplastic developed by Victrex in the early 1980s. Ultem (polyetherimide) is an amorphous thermoplastic developed by General Electric &#8211; now produced by SABIC. They can tolerate similar operating temperatures and both are aerospace approved, but their molecular structures, processing behaviors, and property profiles are poles apart. Hard data on selecting the correct polymer for your operating conditions by acknowledging the structure, not trying to interchange these different plastics, defines the true choice.<\/p>\n<div style=\"margin: 24px 0; padding: 16px 20px; background: #f5f5f5; border: 1px solid #e0e0e0; border-left: 3px solid #2d2d2d;\">\n<p><strong>\ud83d\udcd0 Engineering Note<\/strong><\/p>\n<p style=\"margin: 8px 0 0;\">PEEK&#8217;s semi-crystalline structure means its properties depend heavily on cooling rate during processing. Slow cooling (annealing) increases crystallinity to 35-40%, boosting stiffness and chemical resistance. Rapid cooling produces a more amorphous PEEK with lower crystallinity (~15%), reducing chemical resistance but improving elongation. For CNC-machined stock shapes, suppliers typically provide pre-annealed rod and plate with controlled crystallinity &#8211; always confirm crystallinity level with your material certificate.<\/p>\n<\/div>\n<p><!-- H2-3: Thermal Performance --><\/p>\n<h2 style=\"margin: 48px 0 16px; padding-bottom: 10px; border-bottom: 2px solid #2d2d2d;\">Thermal Performance \u2014 Operating Limits and Heat Deflection<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-7236\" src=\"https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Thermal-Performance-Operating-Limits-and-Heat-Deflection.png\" alt=\"Thermal Performance Operating Limits and Heat Deflection\" width=\"512\" height=\"512\" srcset=\"https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Thermal-Performance-Operating-Limits-and-Heat-Deflection.png 512w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Thermal-Performance-Operating-Limits-and-Heat-Deflection-300x300.png 300w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Thermal-Performance-Operating-Limits-and-Heat-Deflection-150x150.png 150w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Thermal-Performance-Operating-Limits-and-Heat-Deflection-12x12.png 12w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><\/p>\n<p>Engineers typically focus on the temperature performance of Ultem vs. PEEK in initiating a selection process. The semi-crystalline polymer sustains continuous loads to 260 Celsius (500 Fahrenheit) and Ultem just makes it to 170 Celsius (338 Fahrenheit). The range of the available temperature difference increases once the load is only for a few hours, PEEK withstanding brief excursions to 300 Celsius (572 Fahrenheit) where Ultem&#8217;s effective short-term ceiling is 220 Celsius (428 Fahrenheit).<\/p>\n<div style=\"margin: 24px 0; overflow-x: auto;\">\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #e0e0e0;\">\n<thead>\n<tr style=\"background: #2d2d2d; color: #ffffff;\">\n<th style=\"padding: 12px 16px; text-align: left; font-weight: 600;\">Thermal Property<\/th>\n<th style=\"padding: 12px 16px; text-align: left; font-weight: 600;\">PEEK<\/th>\n<th style=\"padding: 12px 16px; text-align: left; font-weight: 600;\">Ultem 1000<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr style=\"border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Glass Transition (Tg)<\/td>\n<td style=\"padding: 12px 16px;\">143\u00b0C (289\u00b0F)<\/td>\n<td style=\"padding: 12px 16px;\">217\u00b0C (423\u00b0F)<\/td>\n<\/tr>\n<tr style=\"background: #f5f5f5; border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Max Continuous Service<\/td>\n<td style=\"padding: 12px 16px;\">260\u00b0C (500\u00b0F) <!-- [WEBSEARCH: multiple datasheets] --><\/td>\n<td style=\"padding: 12px 16px;\">170\u00b0C (338\u00b0F) <!-- [WEBSEARCH: SABIC datasheet] --><\/td>\n<\/tr>\n<tr style=\"border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">HDT @ 1.82 MPa (ASTM D648)<\/td>\n<td style=\"padding: 12px 16px;\">152\u2013160\u00b0C (306\u2013320\u00b0F) <!-- [WEBSEARCH: plasticsintl.com datasheet] --><\/td>\n<td style=\"padding: 12px 16px;\">200\u00b0C (392\u00b0F) <!-- [WEBSEARCH: SABIC datasheet] --><\/td>\n<\/tr>\n<tr style=\"background: #f5f5f5; border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Short-Term Peak<\/td>\n<td style=\"padding: 12px 16px;\">~300\u00b0C (572\u00b0F)<\/td>\n<td style=\"padding: 12px 16px;\">~220\u00b0C (428\u00b0F)<\/td>\n<\/tr>\n<tr style=\"border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">UL 94 Rating<\/td>\n<td style=\"padding: 12px 16px;\">V-0 (inherent)<\/td>\n<td style=\"padding: 12px 16px;\">V-0 (inherent)<\/td>\n<\/tr>\n<tr style=\"background: #f5f5f5;\">\n<td style=\"padding: 12px 16px;\">Melting Point<\/td>\n<td style=\"padding: 12px 16px;\">343\u00b0C (649\u00b0F)<\/td>\n<td style=\"padding: 12px 16px;\">N\/A (amorphous \u2014 no true melting point)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<div style=\"margin: 24px 0; padding: 16px 20px; background: #f5f5f5; border: 1px solid #e0e0e0; border-left: 3px solid #2d2d2d; border-radius: 2px;\">\n<div style=\"display: flex; align-items: center; gap: 8px; margin-bottom: 8px;\"><span style=\"font-size: 1.1em;\">\u26a0\ufe0f<\/span> <strong>Common Misconception: Tg vs. Service Temperature<\/strong><\/div>\n<p style=\"margin: 0;\">Contrary to most designers\u2019 intuition, PEEK\u2019s Tg (143C) is actually lower than that of Ultem (217C). Much of PEEK&#8217;s load-bearing ability persists long beyond Tg in semi-crystalline phase, enabling a continuous operating temperature of 260C. Ultem however, due to its amorphous microstructure, is far more susceptibel to lose its mechanical integrity as the temperature surpasses the glass transition. Many engineers who make the mistake of convolving TV and maximum service temperature in their first polymer selections are hereby forgiven.<\/p>\n<\/div>\n<p>Imagine an aerospace engine nacelle bracket sitting in 230 C dry airflow. Ultem is a clearly unacceptable choice: not only does the temperature exceed its maximum allowable continuous service temperature, but it exceeds its glass transition temperature as well. The polyether ether ketone handles this condition comfortably within design limits, which is why it is dominant in aerospace thermally stressed hardware. For heat exchanger applications at least 170C or less, Ultem offers thermal stability at less than half the cost.<\/p>\n<p><!-- H2-4: Mechanical Properties --><\/p>\n<h2 style=\"margin: 48px 0 16px; padding-bottom: 10px; border-bottom: 2px solid #2d2d2d;\">Mechanical Strength, Wear, and Fatigue Resistance<\/h2>\n<p>Both of these high-performance engineering plastics demand different service profiles. PEEK provides the higher tensile strength, higher flexural modulus, and significantly better wear and fatigue performance for load paths that experience cyclic loading. On elongation at break, Ultem surpasses PEEK, and offers an extremely predictable dimensional response &#8211; a characteristic that makes the resin preferable for static use in structural parts with tight tolerances.<\/p>\n<div style=\"margin: 24px 0; overflow-x: auto;\">\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #e0e0e0;\">\n<thead>\n<tr style=\"background: #2d2d2d; color: #ffffff;\">\n<th style=\"padding: 12px 16px; text-align: left; font-weight: 600;\">Mechanical Property<\/th>\n<th style=\"padding: 12px 16px; text-align: left; font-weight: 600;\">PEEK (Unfilled)<\/th>\n<th style=\"padding: 12px 16px; text-align: left; font-weight: 600;\">Ultem 1000<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr style=\"border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Tensile Strength<\/td>\n<td style=\"padding: 12px 16px;\">100 MPa (14,500 psi) <!-- [WEBSEARCH: datasheets] --><\/td>\n<td style=\"padding: 12px 16px;\">85 MPa (12,300 psi) <!-- [WEBSEARCH: SABIC datasheet] --><\/td>\n<\/tr>\n<tr style=\"background: #f5f5f5; border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Flexural Modulus<\/td>\n<td style=\"padding: 12px 16px;\">4.1 GPa <!-- [WEBSEARCH: datasheets] --><\/td>\n<td style=\"padding: 12px 16px;\">3.3 GPa <!-- [WEBSEARCH: SABIC datasheet] --><\/td>\n<\/tr>\n<tr style=\"border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Elongation at Break<\/td>\n<td style=\"padding: 12px 16px;\">30\u201350%<\/td>\n<td style=\"padding: 12px 16px;\">60%<\/td>\n<\/tr>\n<tr style=\"background: #f5f5f5; border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Coefficient of Friction<\/td>\n<td style=\"padding: 12px 16px;\">0.35\u20130.40<\/td>\n<td style=\"padding: 12px 16px;\">0.45\u20130.50 <!-- [QUALIFIED] --><\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 12px 16px;\">Wear \/ Fatigue<\/td>\n<td style=\"padding: 12px 16px;\">Excellent \u2014 suited for bearings, seals, piston rings<\/td>\n<td style=\"padding: 12px 16px;\">Moderate \u2014 better for static or lightly loaded parts<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<h3 style=\"margin: 32px 0 12px;\">What Are the Disadvantages of PEEK?<\/h3>\n<p>Weigh the relative performance advantages of PEEK against the costs and processing amenities it demands. Material prices are approximately $500-$1,000\/kg depending on grade &#8211; 2-5 times as high as Ultem for stock shapes. PEEK requires diamond or carbide tooling, high pressure flood coolant, and a post-machining anneal step to normalize the residual stress. Its compromise UV stability can be remedied with stabilizers added to the compounding recipe, but not without a hit to resin price. Lastly, the lower dielectric strength (480 V\/mil versus 830 V\/mil) makes it unsuitable for high voltage electrical insulation purposes.<\/p>\n<p>Oil and gas downhole packers operating in sour gas, HS, and other harsh environments typically have a demanding trifecta of cyclic pressure, long term high service temperature, and sour or other corrosive gases. An engineer pressed to choose between PEEK and Ultem in a valve seat assembly for this environment considers sour gas corrosion resistance and the number of pressure cycles expected within the product&#8217;s service life. Ulltem seals will show stress cracks within a short 3-6 month time frame, whereas PEEK can often be expected to survive the full field life intact. Its semi-crystalline nature stalls the every-half-ageless molecular advances that bring about the uncontrolled aging of amorphous polymers in these environments.<\/p>\n<p><!-- H2-5: Chemical Resistance --><\/p>\n<h2 style=\"margin: 48px 0 16px; padding-bottom: 10px; border-bottom: 2px solid #2d2d2d;\">Chemical Resistance and Environmental Stability<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-7237\" src=\"https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Chemical-Resistance-and-Environmental-Stability.png\" alt=\"Chemical Resistance and Environmental Stability\" width=\"512\" height=\"512\" srcset=\"https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Chemical-Resistance-and-Environmental-Stability.png 512w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Chemical-Resistance-and-Environmental-Stability-300x300.png 300w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Chemical-Resistance-and-Environmental-Stability-150x150.png 150w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Chemical-Resistance-and-Environmental-Stability-12x12.png 12w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><\/p>\n<p>Compared to each other, PEEK and Ultem are highly resistant to a wide swath of common industrial chemicals. Across its chemical resistance profile, PEEK is impervious to most hydrocarbons, aliphatic and aromatic solvents, strong acids, bases, hydrocarbon gases and steam. The amorphous polymer accordingly has proven resistance to automotive fuels, aliphatic hydrocarbons, and dilute acids. However, ketones and chlorinated hydrocarbons are environmental stress cracking triggers that can dissolve the resin entirely.<\/p>\n<div style=\"margin: 24px 0; padding: 16px 20px; background: #f5f5f5; border: 1px solid #e0e0e0; border-left: 3px solid #2d2d2d; border-radius: 2px;\">\n<div style=\"display: flex; align-items: center; gap: 8px; margin-bottom: 8px;\"><span style=\"font-size: 1.1em;\">\u26a0\ufe0f<\/span> <strong>Important: Ultem and Ketone Solvents<\/strong><\/div>\n<p style=\"margin: 0;\">Never select Ultem for components that will be exposed to acetone, MEK, or chlorinated solvents during service or cleaning. Risk of environmental stress cracking is highest in the presence of geometrical features such as sharp internal corners or inside threaded metal inserts, where excess molding or machining-induced residual stresses are built-in. If, during finish cleaning, your process involves ketone-based solvents, switch to PEEK or have chemical compatibility tested on coupon pieces under actual service stress conditions prior to production purchase.<\/p>\n<\/div>\n<p>Steam sterilization at 134C poses no problem for PEEK, so re-usable medical instrumentation can undergo repeated autoclave cycle sterilization. This thermoplastic is also employed in semiconductor wet bench instrumentation and offshore oil downstream tools where chemicals are far harsher than pure steam. The PEI resin is equally capable of surviving sterilization by heat, and both resins are proven durable against steam at operational temperatures.<\/p>\n<p><!-- H2-6: Electrical Properties --><\/p>\n<h2 style=\"margin: 48px 0 16px; padding-bottom: 10px; border-bottom: 2px solid #2d2d2d;\">Electrical and Dielectric Properties<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-7238\" src=\"https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Electrical-and-Dielectric-Properties.png\" alt=\"Electrical and Dielectric Properties\" width=\"512\" height=\"512\" srcset=\"https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Electrical-and-Dielectric-Properties.png 512w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Electrical-and-Dielectric-Properties-300x300.png 300w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Electrical-and-Dielectric-Properties-150x150.png 150w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Electrical-and-Dielectric-Properties-12x12.png 12w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><\/p>\n<p>On electrical insulation properties, Ultem markedly outperforms PEEK. Thermal stress testing of 1\/8&#8243; thick panels (ASTM D149 ASTM D149) showed dielectric strength of 830 V\/mil for Ultem, the highest value among all engineering thermoplastics. PEEK&#8217;s 480 V\/mil remains functionally excellent for a semi-crystalline polymer, but high-voltage electrical engineering applications call for Ultem when life of the component is most critical.<\/p>\n<div style=\"margin: 24px 0; overflow-x: auto;\">\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #e0e0e0;\">\n<thead>\n<tr style=\"background: #2d2d2d; color: #ffffff;\">\n<th style=\"padding: 12px 16px; text-align: left; font-weight: 600;\">Electrical Property<\/th>\n<th style=\"padding: 12px 16px; text-align: left; font-weight: 600;\">PEEK<\/th>\n<th style=\"padding: 12px 16px; text-align: left; font-weight: 600;\">Ultem 1000<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr style=\"border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Dielectric Strength (ASTM D149)<\/td>\n<td style=\"padding: 12px 16px;\">480 V\/mil<\/td>\n<td style=\"padding: 12px 16px;\">830 V\/mil <!-- [WEBSEARCH: SABIC datasheet] --><\/td>\n<\/tr>\n<tr style=\"background: #f5f5f5; border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Volume Resistivity<\/td>\n<td style=\"padding: 12px 16px;\">4.9 \u00d7 10\u00b9\u2076 \u03a9\u00b7cm<\/td>\n<td style=\"padding: 12px 16px;\">1.0 \u00d7 10\u00b9\u2077 \u03a9\u00b7cm <!-- [WEBSEARCH: datasheets] --><\/td>\n<\/tr>\n<tr style=\"border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Dissipation Factor (1 kHz)<\/td>\n<td style=\"padding: 12px 16px;\">0.003<\/td>\n<td style=\"padding: 12px 16px;\">0.0013 <!-- [WEBSEARCH: SABIC datasheet] --><\/td>\n<\/tr>\n<tr style=\"background: #f5f5f5;\">\n<td style=\"padding: 12px 16px;\">CTI (Comparative Tracking Index)<\/td>\n<td style=\"padding: 12px 16px;\">PLC 0<\/td>\n<td style=\"padding: 12px 16px;\">PLC 0<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<p>In electronic semiconductor test sockets, high-voltage insulation components, or other electrical components where endurance at high temperatures is not their most critical characteristic: Ultem beats PEEK hands down thanks to vastly superior dielectric properties. For high stress applications operating above 170C similar to engine environment components used in hybrid automotive or aircraft propulsion systems, where high dielectrics may not be as relevant as good mechanical stability at operating temperatures, PEEK is often the go-to choice. Both these polymers find successful application in the semi-conductor industry in high performance 3-D printing components.<\/p>\n<p><!-- H2-7: CNC Machinability --><\/p>\n<h2 style=\"margin: 48px 0 16px; padding-bottom: 10px; border-bottom: 2px solid #2d2d2d;\">CNC Machinability \u2014 Processing, Tolerances, and Cost<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-7239\" src=\"https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/CNC-Machinability-Processing-Tolerances-and-Cost.png\" alt=\"CNC Machinability Processing, Tolerances, and Cost\" width=\"512\" height=\"512\" srcset=\"https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/CNC-Machinability-Processing-Tolerances-and-Cost.png 512w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/CNC-Machinability-Processing-Tolerances-and-Cost-300x300.png 300w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/CNC-Machinability-Processing-Tolerances-and-Cost-150x150.png 150w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/CNC-Machinability-Processing-Tolerances-and-Cost-12x12.png 12w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><\/p>\n<p>While both PEEK and Ultem equipment well in the machine shop, they don&#8217;t present the same technical challenges. That amorphous structure results in more consistent chip formation, reduced tool wear, and shorter cycle times. The crystalline nature of PEEK traps heat at the cutting location &#8211; a phenomenon identified by Andrew Gerrard of <a href=\"https:\/\/www.practicalmachinist.com\/forum\/threads\/anyone-experienced-with-annealing-peek-for-geometry-control.444930\/\" target=\"_blank\" rel=\"nofollow noopener\">Practical Machinist<\/a> forum fame as the single largest contributor to manufacturing defects like gummy chips, poor surface finish, and dimensional inaccuracy.<\/p>\n<div style=\"margin: 24px 0; overflow-x: auto;\">\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #e0e0e0;\">\n<thead>\n<tr style=\"background: #2d2d2d; color: #ffffff;\">\n<th style=\"padding: 12px 16px; text-align: left; font-weight: 600;\">Machining Factor<\/th>\n<th style=\"padding: 12px 16px; text-align: left; font-weight: 600;\">PEEK<\/th>\n<th style=\"padding: 12px 16px; text-align: left; font-weight: 600;\">Ultem<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr style=\"border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Material Cost<\/td>\n<td style=\"padding: 12px 16px;\">$500\u20131,000\/kg <!-- [WEBSEARCH: 2024-2025 sources] --><\/td>\n<td style=\"padding: 12px 16px;\">$100\u2013250\/kg <!-- [WEBSEARCH: 2024-2025 sources] --><\/td>\n<\/tr>\n<tr style=\"background: #f5f5f5; border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Recommended Tooling<\/td>\n<td style=\"padding: 12px 16px;\">Carbide or diamond-tipped (mandatory)<\/td>\n<td style=\"padding: 12px 16px;\">HSS acceptable; carbide preferred<\/td>\n<\/tr>\n<tr style=\"border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Coolant Requirement<\/td>\n<td style=\"padding: 12px 16px;\">Flood coolant recommended<\/td>\n<td style=\"padding: 12px 16px;\">Air blast or dry machining acceptable<\/td>\n<\/tr>\n<tr style=\"background: #f5f5f5; border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Post-Machining Annealing<\/td>\n<td style=\"padding: 12px 16px;\">Critical \u2014 stress relief before finish cuts<\/td>\n<td style=\"padding: 12px 16px;\">Recommended but less critical<\/td>\n<\/tr>\n<tr style=\"border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Achievable Tolerance<\/td>\n<td style=\"padding: 12px 16px;\">\u00b10.001&#8243; (\u00b10.025 mm) with annealing <!-- [USER-DATA] --><\/td>\n<td style=\"padding: 12px 16px;\">\u00b10.001&#8243; (\u00b10.025 mm) <!-- [USER-DATA] --><\/td>\n<\/tr>\n<tr style=\"background: #f5f5f5;\">\n<td style=\"padding: 12px 16px;\">Relative Tool Wear<\/td>\n<td style=\"padding: 12px 16px;\">Higher (abrasive semi-crystalline structure)<\/td>\n<td style=\"padding: 12px 16px;\">Lower<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<h3 style=\"margin: 32px 0 12px;\">How Many Times More Expensive Is PEEK Than Ultem?<\/h3>\n<p>Cost of raw virgin resin for machining at 2-5 times (Ultem-PEEK comparison depends on exact resin grades used). (Virgin unfilled rods of PEEK range from $500 &#8211; 1000\/kg, while Ultem 1000 rods are in the $ 100 &#8211; 250\/kg range.) Final machined cost tends to be much closer when repeatedly complex geometries are machined (since the dominant factor in machining cost is time, rather than raw material) as a three-hour machining process producing a high-performance 5-axis component will accrue the same machining fee regardless of whether PEEK or Ultem is used. Typical PEEK parts are around 1.5-2.5\u00d7 the cost of Ultem equivalents for these components once machining, annealing, finishing, and inspection costs are included.<\/p>\n<div style=\"margin: 24px 0; padding: 16px 20px; background: #f5f5f5; border: 1px solid #e0e0e0; border-radius: 2px;\">\n<div style=\"display: flex; align-items: center; gap: 8px; margin-bottom: 8px;\"><span style=\"font-size: 1.1em;\">\ud83d\udca1<\/span> <strong>Pro Tip: PEEK Annealing Protocol<\/strong><\/div>\n<p style=\"margin: 0;\">All PEEK parts requiring tight tolerances should always be annealed after rough machining and before finish cuts. Anecdotal evidence from fellow PEEK machinists suggests that annealing is straightforward: ramp 150C, hold 2-4 hours (depending on thickness of walls), then ramp back down slowly in temperature (an hour or more, but no faster than 10C\/hr) is a typical everyday annealing cycle. These parts do not require an atmosphere to get the torch-hot conditions they demand. Haphazard annealing is the single biggest cause of out-of-tolerance parts when working with PEEK in production environments.<\/p>\n<\/div>\n<p>No matter which polymer you machine, your local portion of the plastic CNC world will tend to approach the job in a familiar way: take the same amount of volume out of each side of the work piece. For example, if you need to cut 0.25 mm from the face, machine 0.125 mm from each side of the block. This relieves the material of internal stresses equally and helps prevent the warping tendencies associated with single-sided rough passes. Under normal conditions for PEEK, maintain moderate spindle RPM with high feed rates. Others tend to run too fast &#8220;because its plastic&#8221; and drive excessive heat, creating gummy chips with lousy surface finish.<\/p>\n<p><!-- H2-8: Decision Framework --><\/p>\n<h2 style=\"margin: 48px 0 16px; padding-bottom: 10px; border-bottom: 2px solid #2d2d2d;\">Which Should You Choose? \u2014 The 200\u00b0C Rule<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-7240\" src=\"https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Which-Should-You-Choose-The-200\u00b0C-Rule.png\" alt=\"Which Should You Choose The 200\u00b0C Rule\" width=\"512\" height=\"512\" srcset=\"https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Which-Should-You-Choose-The-200\u00b0C-Rule.png 512w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Which-Should-You-Choose-The-200\u00b0C-Rule-300x300.png 300w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Which-Should-You-Choose-The-200\u00b0C-Rule-150x150.png 150w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/Which-Should-You-Choose-The-200\u00b0C-Rule-12x12.png 12w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><\/p>\n<p>Experience shows that after considering 7 physical and mechanical properties, the set point where the decision to use one of these polymers or the other can be made is usually a matter of a single specification: continuous operating temperature. If a part will operate continuously above 200C, PEEK can be the only feasible material of the two polymers. Below 200C, Ultem provides approximately 80% of PEEK&#8217;s mechanical properties at about 33% of the material cost 100% of the time. That&#8217;s a compelling economic argument in a number of demanding areas: aerospace secondary structures, automotive sensors, semiconductor tool accessories. Refinements of the Ultem vs. PEEK selection process typically start with engineers asking if continuous operating temperatures might be set any lower before the somewhat richer toolkits of PEEK processes are brought in.<\/p>\n<div style=\"margin: 24px 0; overflow-x: auto;\">\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #e0e0e0;\">\n<thead>\n<tr style=\"background: #2d2d2d; color: #ffffff;\">\n<th style=\"padding: 12px 16px; text-align: left; font-weight: 600;\">Your Application Scenario<\/th>\n<th style=\"padding: 12px 16px; text-align: left; font-weight: 600;\">Recommended<\/th>\n<th style=\"padding: 12px 16px; text-align: left; font-weight: 600;\">Why<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr style=\"border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Sustained temperature &gt;200\u00b0C<\/td>\n<td style=\"padding: 12px 16px;\"><strong>PEEK<\/strong><\/td>\n<td style=\"padding: 12px 16px;\">Only option with 260\u00b0C continuous rating<\/td>\n<\/tr>\n<tr style=\"background: #f5f5f5; border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">High-voltage electrical insulation<\/td>\n<td style=\"padding: 12px 16px;\"><strong>Ultem<\/strong><\/td>\n<td style=\"padding: 12px 16px;\">830 V\/mil \u2014 best-in-class dielectric strength<\/td>\n<\/tr>\n<tr style=\"border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Budget-constrained prototype run<\/td>\n<td style=\"padding: 12px 16px;\"><strong>Ultem<\/strong><\/td>\n<td style=\"padding: 12px 16px;\">One-third material cost, easier machining<\/td>\n<\/tr>\n<tr style=\"background: #f5f5f5; border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Downhole oil and gas (H\u2082S + steam)<\/td>\n<td style=\"padding: 12px 16px;\"><strong>PEEK<\/strong><\/td>\n<td style=\"padding: 12px 16px;\">Combined chemical + thermal resistance required<\/td>\n<\/tr>\n<tr style=\"border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Aerospace structural bracket (&gt;200\u00b0C)<\/td>\n<td style=\"padding: 12px 16px;\"><strong>PEEK<\/strong><\/td>\n<td style=\"padding: 12px 16px;\">Fatigue + high-temperature mechanical strength<\/td>\n<\/tr>\n<tr style=\"background: #f5f5f5; border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Semiconductor test socket<\/td>\n<td style=\"padding: 12px 16px;\"><strong>Ultem<\/strong><\/td>\n<td style=\"padding: 12px 16px;\">Dielectric + dimensional stability at fine pitch<\/td>\n<\/tr>\n<tr style=\"border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Automotive sensor housing (&lt;170\u00b0C)<\/td>\n<td style=\"padding: 12px 16px;\"><strong>Ultem<\/strong><\/td>\n<td style=\"padding: 12px 16px;\">Adequate thermal ceiling, lower cost<\/td>\n<\/tr>\n<tr style=\"background: #f5f5f5; border-bottom: 1px solid #e0e0e0;\">\n<td style=\"padding: 12px 16px;\">Long-term medical implant<\/td>\n<td style=\"padding: 12px 16px;\"><strong>PEEK<\/strong><\/td>\n<td style=\"padding: 12px 16px;\">ISO 10993 biocompatible, fatigue life <!-- [WEBSEARCH: fda.gov] --><\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 12px 16px;\">3D printed tooling and jigs<\/td>\n<td style=\"padding: 12px 16px;\"><strong>Either<\/strong><\/td>\n<td style=\"padding: 12px 16px;\">Depends on service temperature and budget<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<blockquote style=\"margin: 24px 0; padding: 20px 24px; background: #f5f5f5; border-left: 3px solid #2d2d2d; font-style: italic;\"><p>&#8220;The most expensive polymer is the one that is not present in service. We advocates for high performance polymers need to carefully gather and understand the thermal and chemical strengths required by the expected service conditions, then define the lowest-cost material which can be meet all of these with margin. For most applications up to 170C and lacking aggressive solvents, Ultem will be adequate and thus fit the budget better.&#8221;<\/p>\n<p><cite style=\"display: block; margin-top: 8px; font-style: normal; font-weight: 600; color: #6b7280;\">\u2014 Le-creator Engineering Team, based on 17 years of precision polymer machining <!-- [EXP-SYNTH] --><\/cite><\/p><\/blockquote>\n<div style=\"margin: 24px 0; padding: 20px 24px; background: #f5f5f5; border: 1px solid #e0e0e0; border-top: 3px solid #2d2d2d;\">\n<p><strong style=\"display: block; margin-bottom: 12px;\">Decision Checklist: PEEK or Ultem?<\/strong><\/p>\n<ul style=\"margin: 0; padding-left: 20px;\">\n<li style=\"padding: 4px 0;\">If max continuous temperature &gt;200\u00b0C \u2192 <strong>PEEK<\/strong><\/li>\n<li style=\"padding: 4px 0;\">If dielectric strength is the primary spec \u2192 <strong>Ultem<\/strong><\/li>\n<li style=\"padding: 4px 0;\">If part contacts ketones, chlorinated solvents, or H\u2082S \u2192 <strong>PEEK<\/strong><\/li>\n<li style=\"padding: 4px 0;\">If the part is a dynamic component (bearing, seal, bushing) \u2192 <strong>PEEK<\/strong><\/li>\n<li style=\"padding: 4px 0;\">If cost must stay below $100\/part at volume \u2192 <strong>Ultem<\/strong><\/li>\n<li style=\"padding: 4px 0;\">If tight dimensional tolerance (&lt;\u00b10.001&#8243;) with minimal post-processing \u2192 <strong>Ultem<\/strong><\/li>\n<\/ul>\n<\/div>\n<p style=\"text-align: center; margin: 32px 0;\"><a style=\"display: inline-block; padding: 14px 32px; background: #2d2d2d; color: #ffffff; font-weight: bold; text-decoration: none;\" href=\"https:\/\/le-creator.com\/cnc-machining-service\/\" target=\"_blank\">Request a Free DFM Review \u2192<\/a><\/p>\n<p><!-- FAQ Section --><\/p>\n<h2 style=\"margin: 48px 0 16px; padding-bottom: 10px; border-bottom: 2px solid #2d2d2d;\">Frequently Asked Questions<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-7241\" src=\"https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/PEEK-vs.-Ultem-PEI-Engineering-Data-for-Smarter-Material-Selection.png\" alt=\"PEEK vs. Ultem (PEI) Engineering Data for Smarter Material Selection\" width=\"512\" height=\"512\" srcset=\"https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/PEEK-vs.-Ultem-PEI-Engineering-Data-for-Smarter-Material-Selection.png 512w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/PEEK-vs.-Ultem-PEI-Engineering-Data-for-Smarter-Material-Selection-300x300.png 300w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/PEEK-vs.-Ultem-PEI-Engineering-Data-for-Smarter-Material-Selection-150x150.png 150w, https:\/\/le-creator.com\/wp-content\/uploads\/2026\/04\/PEEK-vs.-Ultem-PEI-Engineering-Data-for-Smarter-Material-Selection-12x12.png 12w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><\/p>\n<div style=\"margin: 16px 0;\">\n<h3 style=\"margin: 0 0 4px;\">Q: Is PEEK the same as Ultem?<\/h3>\n<details style=\"border: 1px solid #e0e0e0;\">\n<summary style=\"padding: 12px 20px; cursor: pointer; background: #f5f5f5; color: #6b7280;\">View Answer<\/summary>\n<div style=\"padding: 12px 20px 16px;\">No. PEEK (polyether ether ketone) and Ultem (polyetherimide) have different backbones and are thus representations of different plastics families even if they are made up of the same elements. PEEK was developed as a semi-crystalline material (like nylon, acetal or polyethylene) while Ultem is amorphous (like acrylic, polycarbonate or styrene). Both PEEK and Ultem handle high temperatures, but also have very different properties in the areas of dielectric strength, chemical resistance and cost.<\/div>\n<\/details>\n<\/div>\n<div style=\"margin: 16px 0;\">\n<h3 style=\"margin: 0 0 4px;\">Q: What are the disadvantages of PEEK?<\/h3>\n<details style=\"border: 1px solid #e0e0e0;\">\n<summary style=\"padding: 12px 20px; cursor: pointer; background: #f5f5f5; color: #6b7280;\">View Answer<\/summary>\n<div style=\"padding: 12px 20px 16px;\">PEEK costs between $500-1,000 per Kilogram to purchase with a corresponding high processing expense that includes a need for specialized tooling and extensive annealing to produce precision parts. It has a lower dielectric strength than Ultem (480 vs. 830 V\/mil) and relatively poor resistance to UV loading without stabilizer. Therefore for a number of applications where the high end PEEK performance is not necessary the trade-offs associated with using it make Ultem the more pragmatic.<\/div>\n<\/details>\n<\/div>\n<div style=\"margin: 16px 0;\">\n<h3 style=\"margin: 0 0 4px;\">Q: Can Ultem replace PEEK in high-temperature applications?<\/h3>\n<details style=\"border: 1px solid #e0e0e0;\">\n<summary style=\"padding: 12px 20px; cursor: pointer; background: #f5f5f5; color: #6b7280;\">View Answer<\/summary>\n<div style=\"padding: 12px 20px 16px;\">Only if maintained continuously at operating temperature of less than 170C. Ultem may be used for short periods at thermal spikes around 220C but loses its load bearing ability once its amorphous Lg structure softens past the glass transition temperature. Between these two plastics, PEEK is the only material suited to sustained test times in excess of 200C.<\/div>\n<\/details>\n<\/div>\n<div style=\"margin: 16px 0;\">\n<h3 style=\"margin: 0 0 4px;\">Q: Is PEEK FDA approved for food contact?<\/h3>\n<details style=\"border: 1px solid #e0e0e0;\">\n<summary style=\"padding: 12px 20px; cursor: pointer; background: #f5f5f5; color: #6b7280;\">View Answer<\/summary>\n<div style=\"padding: 12px 20px 16px;\">Virgin (unfilled) PEEK grades are USP Class VI, FDA 21 CFR compliant for food contact. Several medical grade PEEK grades such as PEEK-OPTIMA are ISO 10993 compliant and have been used in implantable medical devices including spinal fusion cages since 1999.<\/div>\n<\/details>\n<\/div>\n<div style=\"margin: 16px 0;\">\n<h3 style=\"margin: 0 0 4px;\">Q: What is the lifespan difference between PEEK and Ultem parts?<\/h3>\n<details style=\"border: 1px solid #e0e0e0;\">\n<summary style=\"padding: 12px 20px; cursor: pointer; background: #f5f5f5; color: #6b7280;\">View Answer<\/summary>\n<div style=\"padding: 12px 20px 16px;\">In cyclic wear and fatigue wear applications (piston rings, bearings, seals), PEEK will far outperform Ultem in equivalent service life due to its vastly superior fatigue strength and much lower wear rate. For static applications with known service temperature &lt;170C, non-aggressive chemicals, service life of several decades is achieved equally by both materials. Increasing test parameters respectively decrease service life.<\/div>\n<\/details>\n<\/div>\n<div style=\"margin: 16px 0;\">\n<h3 style=\"margin: 0 0 4px;\">Q: Can you CNC machine both PEEK and Ultem to tight tolerances?<\/h3>\n<details style=\"border: 1px solid #e0e0e0;\">\n<summary style=\"padding: 12px 20px; cursor: pointer; background: #f5f5f5; color: #6b7280;\">View Answer<\/summary>\n<div style=\"padding: 12px 20px 16px;\">Yes. Both products are ISO 2788 and 603-34 tolerances and can be machined to 0.001&#8243; (0.025 mm) using fixturing and technique. Post-rough-machining annealing of PEEK and carb bit tooling is required to achieve tolerances in this range consistently. Ultem can achieve same tolerance range with less tight process controls, thus facilitating faster quicker machining cycles for functional toleranced components.<\/div>\n<\/details>\n<\/div>\n<p><!-- Transparency Statement --><\/p>\n<div style=\"margin: 48px 0 24px; padding: 20px 24px; background: #f5f5f5; border: 1px solid #e0e0e0;\">\n<h3 style=\"margin: 0 0 12px;\">About This Analysis<\/h3>\n<p style=\"color: #6b7280; margin: 0;\">Le-creator produces both PEEK and Ultem daily in aerospace, medical, and semi-condutctor programs. All the thermal data, test tolerances, and machining parameters used in this guide are based on the team of direct production experience with these carbon- and glass-reinforced polymers from 2008 up to the present, supported by published datasheets from material suppliers and University researchers, and shared knowledge from online machining forums including Practical Machinist. We offer both <a href=\"https:\/\/le-creator.com\/cnc-machining-service\/plastic\/peek\/\" target=\"_blank\">precision PEEK CNC machining<\/a> and Ultem machining, so our recommendation in entirely dependent on your application requirements and parameters.<\/p>\n<\/div>\n<p><!-- References --><\/p>\n<div style=\"margin: 48px 0 24px; padding: 24px; background: #f5f5f5; border: 1px solid #e0e0e0; border-top: 3px solid #2d2d2d;\">\n<h3 style=\"margin: 0 0 16px;\">References &amp; Sources<\/h3>\n<ol style=\"padding-left: 20px; color: #6b7280;\">\n<li style=\"padding: 4px 0;\"><a href=\"https:\/\/www.fda.gov\/media\/142959\/download\" target=\"_blank\" rel=\"nofollow noopener\">Use of ISO 10993-1: Biological Evaluation of Medical Devices<\/a> &#8211; U.S. Food and Drug Administration<\/li>\n<li style=\"padding: 4px 0;\"><a href=\"https:\/\/www.fda.gov\/regulatory-information\/search-fda-guidance-documents\/guidance-industry-and-fda-staff-spinal-system-510ks\" target=\"_blank\" rel=\"nofollow noopener\">Guidance for Spinal System 510(k)s<\/a> &#8211; U.S. Food and Drug Administration<\/li>\n<li style=\"padding: 4px 0;\"><a href=\"https:\/\/pmc.ncbi.nlm.nih.gov\/articles\/PMC10647244\/\" target=\"_blank\" rel=\"nofollow noopener\">Biocompatibility Testing for Implants: A Novel Tool for Selection and Characterization<\/a> &#8211; National Institutes of Health (PMC)<\/li>\n<li style=\"padding: 4px 0;\"><a href=\"https:\/\/store.astm.org\/standards\/d149\" target=\"_blank\" rel=\"nofollow noopener\">ASTM D149: Standard Test Method for Dielectric Breakdown Voltage<\/a> &#8211; ASTM International<\/li>\n<li style=\"padding: 4px 0;\"><a href=\"https:\/\/onlinelibrary.wiley.com\/doi\/abs\/10.1002\/fam.1100\" target=\"_blank\" rel=\"nofollow noopener\">PEEK Polymer Flammability and the Inadequacy of UL-94 Classification<\/a> &#8211; Fire and Materials Journal (Wiley)<\/li>\n<li style=\"padding: 4px 0;\"><a style=\"text-decoration: underline; text-underline-offset: 3px; color: #2d2d2d;\" href=\"https:\/\/en.wikipedia.org\/wiki\/Polyetherimide\" target=\"_blank\" rel=\"nofollow noopener\">Polyetherimide<\/a> \u2014 Wikipedia (polymer chemistry reference)<\/li>\n<li style=\"padding: 4px 0;\"><a style=\"text-decoration: underline; text-underline-offset: 3px; color: #2d2d2d;\" href=\"https:\/\/en.wikipedia.org\/wiki\/Polyether_ether_ketone\" target=\"_blank\" rel=\"nofollow noopener\">Polyether Ether Ketone<\/a> \u2014 Wikipedia (polymer chemistry reference)<\/li>\n<\/ol>\n<\/div>\n<p><!-- Related Articles --><\/p>\n<div style=\"margin: 48px 0 24px; padding: 24px; background: #f5f5f5; border: 1px solid #e0e0e0;\">\n<h3 style=\"margin: 0 0 16px;\">Related Articles<\/h3>\n<ul style=\"padding-left: 20px; margin: 0;\">\n<li style=\"padding: 4px 0;\"><a style=\"text-decoration: underline; text-underline-offset: 3px; color: #2d2d2d;\" href=\"https:\/\/le-creator.com\/cnc-machining-service\/plastic\/peek\/\" target=\"_blank\">PEEK CNC Machining Service \u2014 Grades, Tolerances, and Applications<\/a><\/li>\n<li style=\"padding: 4px 0;\"><a style=\"text-decoration: underline; text-underline-offset: 3px; color: #2d2d2d;\" href=\"https:\/\/le-creator.com\/cnc-machining-service\/plastic\/\" target=\"_blank\">Plastic CNC Machining \u2014 Materials and Capabilities Overview<\/a><\/li>\n<li style=\"padding: 4px 0;\"><a style=\"text-decoration: underline; text-underline-offset: 3px; color: #2d2d2d;\" href=\"https:\/\/le-creator.com\/cnc-machining-service\/\" target=\"_blank\">CNC Machining Services \u2014 Precision Parts Manufacturing<\/a><\/li>\n<li style=\"padding: 4px 0;\"><a style=\"text-decoration: underline; text-underline-offset: 3px; color: #2d2d2d;\" href=\"https:\/\/le-creator.com\/about\/\" target=\"_blank\">About Le-creator \u2014 17+ Years of Precision Manufacturing<\/a><\/li>\n<\/ul>\n<\/div>\n<p style=\"margin: 32px 0 0; color: #6b7280; font-style: italic;\">Reviewed by Le-creator engineering team &#8211; ISO 9001:2015, ISO 13485, AS9100D certified. Shenzhen, China.<\/p>\n<\/div>\n<style>\r\n.lwrp.link-whisper-related-posts{\r\n            \r\n            margin-top: 40px;\nmargin-bottom: 30px;\r\n        }\r\n        .lwrp .lwrp-title{\r\n            \r\n            \r\n        }.lwrp .lwrp-description{\r\n            \r\n            \r\n\r\n        }\r\n        .lwrp .lwrp-list-container{\r\n        }\r\n        .lwrp .lwrp-list-multi-container{\r\n            display: flex;\r\n        }\r\n        .lwrp .lwrp-list-double{\r\n            width: 48%;\r\n        }\r\n        .lwrp .lwrp-list-triple{\r\n            width: 32%;\r\n        }\r\n        .lwrp .lwrp-list-row-container{\r\n            display: flex;\r\n            justify-content: space-between;\r\n        }\r\n        .lwrp .lwrp-list-row-container .lwrp-list-item{\r\n            width: calc(25% - 20px);\r\n        }\r\n        .lwrp .lwrp-list-item:not(.lwrp-no-posts-message-item){\r\n            \r\n            \r\n        }\r\n        .lwrp .lwrp-list-item img{\r\n  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